|
SCHEDULE
OF SHORT TERM REFRESHER COURSES
FROM APRIL 2001 TO MARCH 2002
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|
S.No.
|
Name
of the Course / Particulars
|
Month
|
Dates
|
|
1
|
Production
Planning and Cost Estimation |
April
|
16-20
|
|
|
Production
Planning and its elements.Techniques of Production Planning.
Introduction to cost estimating.Estimation of machining time.Technique
of calculation of machine hour rate.
|
|
2
|
Heat
Treatment of Plain Carbon Steels |
May
|
7-11
|
|
|
Constitution
diagram and its application in Heat Treatment of plain carbon
steels. Heat treatment of plain carbon steel.Application of
various types of plain carbon. steels.Practical demonstration
and practice of Heat treatment process of plain carbon steel.
|
|
3
|
Press
Tool Design - I |
May
|
21-25
|
|
|
Basic
knowledge of various press tool operations.Strip lay out,load
calculations pitch controlling methods.Design and concept of
progressive tools.
|
|
4
|
Case
Hardening of low carbon, plain and Alloy steels |
June
|
4-8
|
|
|
Principles
of Thermo chemical treatment,various methods such as gas,liquid
and pack carburising.Nitriding and carbonitriding methods of
surface hardening. Flame and induction hardening.Process variables
and controls.
|
|
5
|
Plastic
Mould Design |
June
|
25-29
|
|
|
Introduction,
Polymer & polymerisation, plastic & rubber,plastic processing
methods Injection moulding cycle, injection moulding process.Parts
of injection moulds. Design criteria of injection mould including
runners,gate injection system etc.manufacturing concepts of
injection moulds, injection moulding , injection moulding machine,practical
demonstration on injection mould.
|
|
6
|
Press
Tool Design - II |
July
|
23-27
|
|
|
Fundamentals
of compound tools.Relative merits and demerits of compound tools
and progressive tools.Methods of bending operations.Bend length
calculations and design consideration for bending tools.
|
|
7
|
ISO
- 9000 Quality System |
August
|
27-31
|
|
|
Need
of Quality,Key Quality Concept - Background and relevance of
ISO 9000 Standards. Need of ISO 9000 for small scale industries.Interpretations
of ISO - 9000/9002 requirements.Documentation requirements of
ISO - 9000.Auditing of Quality System.Implementation strategy.Third
party certification and benefits.
|
|
8
|
Grinding
& Resharpening of cutting Tools |
September
|
17-21
|
|
|
Grinding
of single poin tools for various requirements.Geometry of cutting
tools and effect of various angles.Resharpening of single point
and multi point cutting tools such as turning tools and milling
cutters etc.
|
|
9
|
Preventive
Maintainance |
October
|
15-19
|
|
|
Mechanical
maintanance of machine tools, purpose of Preventive Maintanance,
scrapping technique , selection of lubricants, use of check
lists and other charts and aids used in preventive maintanance.
|
|
10
|
Press
Tool Design - III |
November
|
12-16
|
|
|
Principles
of drawing, draw - ratio , defects such as wrinkling, tearing
and methods to avoid them.Determination of blank size - Single
and double action draw dies.
|
|
11
|
Basic
and Advance Engg.Measurement |
December
|
17-21
|
|
|
Purpose
and necessity of measurement.Selection of measuring tools, Basic
knowledge of system,Basic hole and basic shaft systems, correct
use of table IS - 2102-1969.Important measuring rules,types
of errors and their measurements, Straightness, fastness, circularity,
cylindericity & co-axiality run out and taper measurement.Study
of profile projector, heightt master and tool maker microscope.
|
|
12
|
Selection
and Heat Treatment of Tool Steel |
January
- 02
|
7-11
|
|
|
Effects
of alloying elements.Selection procedure for tool steels.Types
of tool steels. Heat treatment of tools steels.Defects in Heat
Treatment and their precautions, practical demonstratin and
practice on Heat Treatment considering tools steels.
|
|
13
|
Inspection
Gauge Design and Making |
February
- 02
|
11-15
|
|
|
Engineering
limits and fits as per Indian standards.Plain limit gauges and
other types Design consideration for limit gauges and their
making.Selection of gauge material etc.
|
|
14
|
Jigs
& Fixtures Design and Making |
March
- 02
|
18-22
|
|
|
Fundamentals
of jigs and fixtures.Design with special emphasis on various
types on various types of locating systems and clamping devices
and manufacturing techniques.
|
|
15
|
Productivity
Improvement through Human relation and Personnel Management |
August
- 01
|
6-10
|
|
|
Role
of Supervisor, Labour Laws, Disciplinary matters, morale boosting
and motivation Group behaviour, counselling, ways & means to
improve productivity through human relation and management techniques.
|
|
16
|
Computer
Aided Drafting (Auto CAD) |
April
- 01
July - 01
Oct - 01
Jan - 02
|
June
- 01
Sep - 01
Dec - 01
Mar - 02
|
|
|
Introduction
to Windows 98 and Auto CAD. Configuration advantages and capabilities
of Auto CAD, features of Auto CAD: Drawing commands, UCS, library,
limits, units etc. Display control commands :Zoom:Pan:Viewing
etc.Consideration exercises of 2D and 3D objects, Plotting and
Printing, Practice of Auto CAD, Rel 14 and Exposure to Auto
CAD Rel.2000.
|
|
17
|
CNC
Programming and Machining |
May
- 01
Dec - 01
|
June
- 01
Jan - 02
|
|
|
CNC
Programming & demonstration on turning, milling , wire cut &
spark erosion M/C.
|
|
Important
Note:
CNC
programming & demonstration course duration is 100 Hours.
Auto
CAD course duration is of 80 Hours.
Auto
CAD course s are only conducted on Sunday from 09:00 AM, 05:00
PM and separately during morning hours 08:00
AM to 10:00 AM for 40 days as per schedule.
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